The book says: for the release cover 120 to 144 in.lbs. remember to move the torque wrench quick and steady or you will over torque the fastener.
I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. This demonstrates a serious lack of understanding basic tool use and assessment ability. Now release the clutch plates that caused the dragging. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. If the chain is too tight or too loose, then adjustment is necessary. Rear Wheel Sprocket bolts
Sometimes, you may even like to customize the bike. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Manufacturers change sizes quite frequently. Assembly Torque Values, Crank Pin nut
Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. So, the torque specification of Harley will vary extensively. 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. Hello all.. me again.. well im putting my clutch and compensator back together. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. 0000004274 00000 n
Required fields are marked *. Rocker arms are 18-22ft. 90-120 inch pounds
lordharold Active Member. 3.80 litres (4.02 US quarts) Other specifications. 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. 18-22 foot pounds
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New comments cannot be posted and votes cannot be cast. Battery. With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of .
45-55 foot pounds
The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . QO_(44? You can use the following SAE Torque Chart as a guide. Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. . MANUFACTURING TOLERANCES. I have had best luck splitting the difference between the upper and lower values. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Its time I addressed the issue of tools & torque specifications. The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. Sometimes you can even shift up into second and then down into the first. Plus, its motorcycles are just as iconic as the company itself. Pinion Gear nut
With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. 25-40 foot pounds
Manage Settings Torque ft. lbs. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts.
TC Performance Heads 100+HP, Pro Tuning on a Shade
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Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. Which it won't fit my bike.. eitherway I'll have it ready to go today. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. So, back it out with a flathead screwdriver until it is lightly seated. 0000013023 00000 n
2.) lbs. Heritage softail deluxe FLSTNT. 0000032160 00000 n
Exhaust Systems
You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. The compensator sprocket 150-165 foot pounds. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Hello all.. me again.. well im putting my clutch and compensator back together. Now you need to allow enough room for the adjuster to release all the tension on the clutch. .
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Harley-Davidson 1200 Custom Specs. 1/4 inch bolts
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1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications.
Now put the locknut back on and make sure it fits in the grooves. The first question I want to ask back is: "why are you working on your bike without a service manual?" TC 100HP
10-13 foot pounds
document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. 90-120 inch pounds
Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). Drag Strip Gallery
Step 1 - Drain your primary. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. All Twin Cam motors are 90-108 in.lbs. When component part replacement is necessary, use the engine type and serial number to identify the correct part. Primary cover bolts: 14-21 ft lbs. I put a little red locktite on. Also, you may contact the mechanics. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! is that right? vs Twin Cam: What Makes the Difference? 9 comments. Camshaft Specifications
3. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Santo_R 4 yr. ago. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. 144. Then return it one-quarter turn. The bike features an agile and lightweight frame with an adjustable suspension, upside down . 70-80 inch pounds
Now put max. Engine Tuning
90-120 inch pounds
Performance Calculations
The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. So I'll ask them while there.. Well I stopped off at the Harley dealership today. Don't have a 2001 Dyna manual but here's a 2003. In this book, it states: Clutch hub nut@ 50 lbs. Install Sportster cams
30-40 foot pounds
Thanks guys.. will be stopping bye the dealer today to get some other stuff. Make sure your bike cools off properly before you start the work. Get XiED(tm)! at home
Agreed! 25-30 foot pounds
You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. 0000009625 00000 n
<0.010", check with feeler guage between spring and straight edge across face of diaphram spring. 0000008092 00000 n
In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Discussions. 0000001731 00000 n
Exhaust Length
Primary chaincase to engine bolts: 16-18. M. Feel free to preview a sample to get an idea of what it looks like. Gear Ratios
We have briefly discussed Harley Davidson torque specifications for only a few components and models. The consent submitted will only be used for data processing originating from this website. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. lbs. 9. I don't think there is a difference in clutch adjustment procedures. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. The torque has been increased from . EVO 64 HP Stage 1
(front) and the clutch sprocket (rear).
2. I also understand that a lot of people would like to work on their bikes, and thats great. So, insert your screwdriver or Allen key and follow the given instruction. 60-65 foot pounds
New EFI for EVO and TC, Performance Gallery
This engine is designed to use unleaded fuel. He said that before they redesigned the compensator. General Information
Harley motorcycles are made using industry-leading components and parts. Id call your service department to double check your numbers. The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . Price. It is crucial for the proper maintenance of every Harley motorbike. Engine Displacement
Set the cable aside for later re-installation. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. https://amzn.to/3Qtz61AUse Code . SOURCE: Need the torque specs on clutch for a 85 FLHTC. 0000004810 00000 n
Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. After that, tighten the lever or turn it inward for the opposite effect. Allen Screws
9-12 foot pounds
Apoliggize if this a beaten subject. So, you are better to go through the user manual for each motorcycle and find the correct torque values. Install a Big Twin cam
Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. The nut only moved about 10 degrees past the . <>>>
Upper Engine mounting bracket:
). EVO 74 HP Stage 2
Yes, those torque values are correct and don't forget to use some red locktite. This article aimed to let you know about how to adjust Harley clutch cable. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. When they bottom out give them a little tweak and you are good to go. General Torque Specifications. <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>>
10 foot pounds
3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. Rear Shock Absorber
28-35 foot pounds
7-9 foot pounds
Nonetheless, we suggest you read the user manual. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . Clean the drain plug and install the new O-ring. Drain as much of the primary oil as possible before starting. I printed off the complete torque specs for the softail models . Proceed as follows: a. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. Henceforth, you must know how much torque each nuts and screws require. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. First, you need to pull up your vehicles clutch cable. Harley-Davidson Breakout 114 Specs. #7. You should be using a service manual to obtain the correct values for the motorcycle you are working on. He said the torque value listed in his service manual was different for his 2008 Road King. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Yet, it covers a massive space. Plus they say blue for the clutch nut and red for the compansator. TC
1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Therefore, you need to eliminate them all first and keep them aside. Buy Books and Manuals
Continue with Recommended Cookies. Now, you need to bring your service manual and follow the instruction. It is supposed to go into the second more comfortably and then shift through into the first without grinding. Now you have to follow the instructions given in your service manual to maintain correct tightness. But I have a question about the torque vaules. Street Engine, The
Keep in mind this is the one for the 2007 modeles . Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Then, release the jam nut that you can view on top of the adjuster to keep it in place. 0000015868 00000 n
Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. The above list has only described the torques for different parts where you will need the wrench.
You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Twin Cam 88/95
Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Sportster
Blake Bleeder Nipples
1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. %
After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. 10. Laced Wheel
Then turn the bolts of your derby cover with your hand and carefully tighten them down. Unlock more power! If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. (101.6 mm)Piston displacement - (approx.) Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Rating. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. 15-18 foot pounds
Then, follow its instructions for the motorcycles best servicing and upgrading results. -EFI basics explained
After that, you can use some non-petrol-based silicon lube on the friction plates. Estimate 1/4 Mile Time
Bottom bolt, 50 foot pounds
Thus, the motorcycle gets its top speed for which it is known. <>
T-45 Torx
Two lines in nut on Compensator and one line in clutch hub nut. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Jul 25, 2013. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. I would also encourage other viewers not to answer this question either. 3 0 obj
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SPECIFICATIONS . Some of our partners may process your data as a part of their legitimate business interest without asking for consent. #10 - 22 in. Fill the primary with oil. Also, as recommended by a guy who builds racing engines. or 95-108Nm. 70-80 foot pounds, Front Axle nut
12-18 foot pounds
100 in lbs for the clutch diaphragm bolts. The Fora platform includes forum software by XenForo. But I didn't car for that. Even why wont anyone love to have Harley on their preference list? For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. Rocker arm, rocker cover, derby cover, ect. Profession Tuning on a Shade Tree Budget, Engine Performance
Not being able to utilize tools properly could lead to serious injury or death if nuts and bolts are not secured correctly with the proper tool size and torqued to specification. 0000001947 00000 n
Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. A 5/16-inch bolt should be tightened to 12 foot-pounds. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Search the site
2020. TC95 100HP Street
First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. It's quite possible the person asking is referring to a completely different motorcycle. 13. Tuning a CV carb
I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . Front Fender mounting bracket bolts
Tree Budget, Engine, Transmission and Chassis
Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). Harley-Davidson Bronx Specs. Clutch hub nut, 180-210 foot pounds
A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. Then we've got the BAKER 9-Plate Street . 70 foot pounds
Pictures. Required fields are marked *. Gearcase Cover screws
Instead, we suggest you look for the Harley Torque specs PDF for your specific model.
It becomes even more important when you have a Harley Davidson motorcycle. tourbox. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. Derby is 84-108 inch (7-9 ft.) lbs. Yes, it uses a ramping system to apply more pressure to the clutch disc. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. Now you can see there are lots of bolts used to secure the derby cover in the place. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Thats the point where you need to the adjustment. 0000002407 00000 n
There you will find explanations on Harley Clutch Adjustment Torque specs too. Means it does not require any typical clutch adjustment. Timer screws (inner cover and sensor plate)
Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. Upper Stud acorn nut
An example of data being processed may be a unique identifier stored in a cookie. Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. Therefore, tighten the jam nut properly and avoid over-doing. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. Shop Manual Appendix
1/2" - 58 ft. lbs. The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. 150-165 foot pounds
Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. You can refer to the answers.
You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement.
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